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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 994 (Engine Mechanical - 6.6L (LLY)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Engine Flywheel Housing Removal

Engine Flywheel Housing Removal

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 37228  Seal Cutter

  1. Remove the turbocharger oil return pipe nuts from the top of the flywheel housing.
  2. Remove the turbocharger oil return pipe studs.
  3. Fig 1: View Of Turbocharger Oil Return Pipe Nuts
    GM1334852Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The upper oil pan must be removed before removing the flywheel housing.
  4. Remove the flywheel housing bolts.
  5. Separate the flywheel housing from the cylinder block using J 37228  .
  6. Remove the flywheel housing.
  7. Fig 2: View Of Flywheel Housing
    GM1334853Courtesy of GENERAL MOTORS CORP.
  8. Remove the turbocharger oil return pipe gasket from the flywheel housing.
  9. Remove the oil cooler adapter bolts.
  10. Fig 3: View Of Oil Cooler Adapter
    GM1334855Courtesy of GENERAL MOTORS CORP.
  11. Remove the oil cooler adapter with gaskets.