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Intake Manifold Cleaning and Inspection

WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Refer to Safety Glasses Caution in Cautions and Notices.
  1. Clean the upper intake manifold in cleaning solvent.
  2. Dry the upper intake manifold with compressed air.
  3. Fig 1: Upper Intake Manifold
    GM334515Courtesy of GENERAL MOTORS CORP.
  4. Clean the lower intake manifold in cleaning solvent.
  5. Dry the lower intake manifold with compressed air.
  6. Fig 2: Lower Intake Manifold
    GM859860Courtesy of GENERAL MOTORS CORP.
  7. Inspect the upper intake manifold for the following:
    • Cracks or other damage to the exterior (1)
    • Cracking or damage in the gasket grooves (2) and (3)
    • Damage to the throttle body mounting surface (4)
    • Loose or damaged bolt hole thread inserts (5)
  8. Fig 3: Upper Intake Manifold Damage
    GM480569Courtesy of GENERAL MOTORS CORP.
  9. Inspect the lower intake manifold for the following:
    • Damage to the gasket sealing surfaces (1) and (2)
    • Restricted cooling system passages (3)
    • Cracks or damage
    • Damage to the threaded bolt holes
  10. Fig 4: Lower Intake Manifold Damage
    GM859864Courtesy of GENERAL MOTORS CORP.