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Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the HVAC module assembly. Refer to HVAC Module Assembly Replacement .
  2. Remove the wiring harness from the recirculation housing (1).
  3. Remove the screws from the upper recirculation housing (1).
  4. Remove the upper recirculation housing (1) from the HVAC module assembly (2).
    Fig 1: View Of Upper Recirculation Housing And HVAC Module Assembly
    GM826727Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the electrical connector from the recirculation actuator (1).
  6. Remove the screws from the recirculation actuator (1).
  7. Remove the recirculation actuator (1) from the recirculation housing (2).
    Fig 2: View Of Recirculation Actuator & Recirculation Housing
    GM826725Courtesy of GENERAL MOTORS CORP.
  8. Remove the recirculation door (1) from the recirculation housing (2).
    Fig 3: Recirculation Door And Recirculation Housing (Visteon)
    GM826726Courtesy of GENERAL MOTORS CORP.
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