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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Uncap or unplug the evaporator tube.
  2. Lubricate the new O-ring using new 525 viscosity refrigerant oil.
    3. Fig 1: Locating Evaporator Tube
    GM703266Courtesy of GENERAL MOTORS CORP.
  3. Install the new O-ring seal.
  4. Install the orifice tube (1) to the evaporator tube (2).
    1. Coat the O-ring seal with 525 viscosity refrigerant oil.
    2. Insert the short screen end of the new orifice (1) into the evaporator tube.
    5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Connect the evaporator tube at the fitting.

    Tighten:  Tighten the fitting to 25 N.m (18 lb ft).

  6. Evacuate and recharge the system. Refer to Refrigerant Recovery and Recharging .
  7. Leak test the fittings of the repaired component using J 39400-A  .
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