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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 982 (Heating, Ventilation And Air Conditioning - Gas) >> Repair Instructions >> Evaporator Tube Replacement (W/O HP2) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging .
  2. Remove the evaporator tube nut from the evaporator.
  3. Remove the evaporator tube from the evaporator.
    Fig 1: Removing/Installling Evaporator Tube At Evaporator
    GM385463Courtesy of GENERAL MOTORS CORP.
  4. Remove the right park/turn signal lamp. Refer to Park/Turn Signal Lamp Replacement (Old Style) .
  5. Remove the grille from the vehicle. Refer to Grille Replacement (GMC) orGrille Replacement (Chevrolet) .
  6. Remove the evaporator tube nut from the condenser.
    Fig 2: Removing Evaporator Tube From Condenser (W/O HP2)
    GM363033Courtesy of GENERAL MOTORS CORP.
  7. Remove the evaporator tube from the condenser.
  8. Remove the evaporator tube from the vehicle.
  9. Discard all of the used sealing washers. Cap all of the open connections.
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