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Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the HVAC module. Refer to HVAC Module Assembly Replacement .
  2. If equipped remove the heat stakes (1) from the HVAC module (2) with a screw driver and a hammer.
    Fig 1: Heat Stakes On HVAC Module (Delphi)
    GM899652Courtesy of GENERAL MOTORS CORP.
    3. Fig 2: Exploded View Of HVAC Module Assembly
    GM962571Courtesy of GENERAL MOTORS CORP.
  3. If equipped remove the HVAC module assembly screws.
  4. Separate the HVAC module assembly.
  5. Remove the mode actuator screws.
  6. Remove the mode actuator.
  7. Remove the mode actuator cam assembly.
  8. Remove the defroster door (8).
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