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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 977 (Engine Cooling System) >> Repair Instructions >> Cooler Pipe Inlet - Starter/Generator Stator Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Refer to Draining and Filling Cooling System (with HP2)  or Draining and Filling Cooling System (without HP2) .
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  3. Remove the bolts from the engine shield.
  4. Remove the engine shield from the vehicle.
    5. Fig 1: View Of Engine Protection Shield
    GM349061Courtesy of GENERAL MOTORS CORP.
  5. Reposition the radiator outlet hose clamp (2) from the starter/generator stator cooler inlet pipe (3).
  6. Remove the radiator outlet hose (1) from the starter/generator stator cooler inlet pipe (3).
    7. Fig 2: View Of Radiator Outlet Hose, Clamp & Starter/Generator Stator Cooler Inlet Pipe
    GM1206685Courtesy of GENERAL MOTORS CORP.
  7. Remove the bolt (4) from the starter/generator stator cooler inlet pipe (3).
  8. Remove the starter/generator stator cooler inlet pipe (3) from the starter/generator stator (5).
  9. Open the clip (2) at the starter/generator stator cooler inlet pipe (3).
  10. Remove the starter/generator stator cooler inlet pipe (3) from the vehicle.
    11. Fig 3: View Of Starter/Generator Stator Cooler Inlet Pipe, Bolts & Clamps
    GM1206694Courtesy of GENERAL MOTORS CORP.
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