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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: If the gasket or the seal becomes damaged, replace it. DO NOT use any type of silicone sealer or liquid gasket maker in place of the seal or gasket.
  1. Install a NEW transfer case adapter seal.
  2. Install the transfer case adapter.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the transfer case adapter bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    4. Fig 1: View Of Transfer Case Adapter, Bolts & Seal
    GM652614Courtesy of GENERAL MOTORS CORP.
  4. Install the transfer case. Refer to Transfer Case Assembly Replacement .
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