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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 971 (Transfer Case - NVG 246-NP8) >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Rear >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a NEW rear output shaft bushing, if required, using the J 45380  .
    • Install the bushing or the finger section of the J 45380  .
    • Install the finger section to the main body of the J 45380  .
    • Position the bushing and tool to the case.
    • Using a hammer and the J 45380  , install the bushing.
    Fig 1: Installing Rear Output Shaft Bushing
    GM801307Courtesy of GENERAL MOTORS CORP.
    2. IMPORTANT: Ensure the drain hole on the boot of the rear output shaft seal is facing down toward the ground.
  2. Using the J 37668-A  , install the rear output shaft to the transfer case.
    3. Fig 2: Installing Output Shaft Seal
    GM687288Courtesy of GENERAL MOTORS CORP.
  3. Install the rear propeller shaft. Refer to Propeller Shaft Replacement - One Piece in Propeller Shaft.
  4. Check the fluid level, Add fluid if necessary.
  5. Install the transfer case shield, if equipped. Refer to Transfer Case Shield Replacement .
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