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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 966 (Power Steering System) >> Repair Instructions >> Power Steering Pump Replacement (4.8L, 5.3L and 6.0L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the bracket (3) to the rear of the pump (1).

    Tighten:  Tighten the rear bracket retaining nuts to 50 N.m (37 lb ft).

    Fig 1: Installing Bracket To The Rear Of The Pump (4.8L, 5.3L and 6.0L)
    GM656325Courtesy of GENERAL MOTORS CORP.
  2. Fig 2: Installing The Power Steering Pump (4.8L, 5.3L and 6.0L)
    GM346660Courtesy of GENERAL MOTORS CORP.
  3. Install the power steering pump.
  4. Install the bolt retaining the rear bracket to the engine.

    Tighten:  Tighten the rear power steering bracket bolt to engine bracket to 50 N.m (37 lb ft).

  5. Install the bolts to the front of the pump.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  6. Install the power steering pump return hoses (2,4) to the power steering pump and install the retaining clamps.
    Fig 3: View Of Power Steering Return Hoses, Clamps & Power Steering Pump
    GM898607Courtesy of GENERAL MOTORS CORP.
  7. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  8. Fig 4: View Of Power Steering Pressure Hose & Power Steering Pump
    GM898604Courtesy of GENERAL MOTORS CORP.
  9. Install the power steering pressure hose (2) to the power steering pump.

    Tighten:  Tighten the fitting to 28 N.m (20 lb ft).

  10. Fig 5: Identifying Oil Pan Skid Plate
    GM309158Courtesy of GENERAL MOTORS CORP.
  11. Install the oil pan skid plate, if equipped.
  12. Install the oil pan skid plate bolts.

    Tighten:  Tighten the retaining bolts to 20 N.m (15 lb ft).

  13. Lower the vehicle.
  14. Install the intermediate shaft. Refer to Intermediate Steering Shaft Replacement - Lower .
  15. Install the power steering pulley. Refer to Power Steering Pulley Replacement .
  16. Fill and bleed the power steering system. Refer to Bleeding the Power Steering System .