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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 966 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Rack and Pinion) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a hoist. Support the vehicle with suitable safety stands. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove both of the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  3. Remove the engine shield, if equipped. Refer to Engine Protection Shield Replacement in Frame and Underbody.
  4. Remove the outer tie rod end from the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End Replacement .
  5. Remove the stabilizer bar mounting brackets from the frame and lower the stabilizer bar.
  6. Place a drain pan under the lines in order to catch the fluid.
  7. Remove the power steering high pressure line (2) from the rack and pinion assembly (3).
  8. Remove the power steering low pressure line (1) from the rack and pinion assembly (3).
    Fig 1: Removing Power Steering Lines From Steering Rack (Rack and Pinion)
    GM362069Courtesy of GENERAL MOTORS CORP.
  9. Disconnect the intermediate shaft from the rack and pinion assembly. Refer to Intermediate Steering Shaft Replacement - Lower in Steering Wheel and Column.
  10. Remove the rack and pinion assembly mounting nuts (1), the washers (2) and the bolts (4).
    Fig 2: Steering Gear Mounting Fasteners (Rack and Pinion)
    GM388730Courtesy of GENERAL MOTORS CORP.
  11. Remove the rack and pinion assembly (3) from the vehicle.