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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 966 (Power Steering System) >> Repair Instructions >> Power Steering Gear Inlet and Outlet Hose Replacement (Rack and Pinion) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the energy storage box before servicing the vehicle. Refer to Energy Storage Box (ESB) Service Disconnect/Connect (5.3L Engine w/RPO HP2) in Engine Electrical.
    2. NOTE: Refer to Power Steering Hose Disconnected Notice in Cautions and Notices.
  2. Install a drain pan under the vehicle.
  3. Remove the power steering gear inlet hose (4) from the brake booster.
    Fig 1: Removing Power Steering Hoses From Brake Booster (Rack and Pinion)
    GM1261581Courtesy of GENERAL MOTORS CORP.
  4. Remove the power brake booster outlet hose (3) retaining clamp (2) to remove the power brake booster hose outlet hose from the brake booster.
  5. Remove the power brake booster inlet hose (1) from the brake booster.
  6. Remove the power steering gear inlet hose (5) from the power steering gear.
    Fig 2: Removing Power Steering Hoses From Gear And Pump (Rack and Pinion)
    GM1261625Courtesy of GENERAL MOTORS CORP.
  7. Remove the power brake booster outlet hose (2) retaining clamp (3) to remove the power brake booster outlet hose from the power steering pump.
  8. Remove the power brake booster inlet hose (5) from the power steering pump.
  9. Remove the power steering hose assembly from the vehicle.
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