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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 966 (Power Steering System) >> Repair Instructions >> Power Steering Cooler Pipe/Hose Replacement (Parallel Hybrid Truck) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
    Fig 1: Installing Power Steering Cooler To The Radiator Support (Parallel Hybrid Truck)
    GM686121Courtesy of GENERAL MOTORS CORP.
  1. Install the power steering cooler (1) to the radiator support.

    Tighten:  Tighten the bolts retaining the power steering cooler to 5 N.m (44 lb in).

  2. Install the power steering cooler outlet hose (2) to the power steering pump (1).
    Fig 2: Installing Power Steering Cooler Hoses (Parallel Hybrid Truck)
    GM1267720Courtesy of GENERAL MOTORS CORP.
  3. Install the retaining clamp.
  4. Install the power steering inlet hose (3) to the power steering gear (1).
  5. Install the retaining clamp.
  6. Fill and bleed the power steering system. Refer to Bleeding the Power Steering System .
  7. Inspect all the hose connections for leaks.
  8. Install the front grille. Refer to Grille Replacement (GMC) or Grille Replacement (Chevrolet) in Exterior Trim.
  9. Connect the energy storage box after servicing the vehicle. Refer to Energy Storage Box (ESB) Service Disconnect/Connect (5.3L Engine w/RPO HP2) in Engine Electrical.
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