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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 955 (Battery, Charging System & Starting System) >> Repair Instructions >> Starter/Generator Rotor Replacement (5.3L Engine w/RPO HP2) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the starter/generator rotor.
  2. Fig 1: View Of Starter/Generator (5.3L Engine w/RPO HP2)
    GM1195711Courtesy of GENERAL MOTORS CORP.
  3. Install the flexplate.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the flexplate bolts.

    Tighten:  Tighten the bolts to 100 N.m (74 lb ft).

  6. Fig 2: View Of Flexplate & Bolts (5.3L Engine w/RPO HP2)
    GM1281915Courtesy of GENERAL MOTORS CORP.
  7. Remove the J 46093  (1) and bolts.
  8. Fig 3: View Of J 46093 & Bolt (5.3L Engine w/RPO HP2)
    GM1277133Courtesy of GENERAL MOTORS CORP.
  9. Install the starter/generator stator.
  10. Install the starter/generator stator stud.

    Tighten:  Tighten the stud to 16 N.m (12 lb ft).

  11. Fig 4: View Of Starter.Generator Stator & Studs (5.3L Engine w/RPO HP2)
    GM1195710Courtesy of GENERAL MOTORS CORP.
  12. Install the transmission. Refer to Transmission Replacement (4.8L, 5.3L, and 6.0L Engines) or Transmission Replacement (5.3L Engine w/RPO HP2) in Automatic Transmission - 4L60-E/4L65-E.