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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 955 (Battery, Charging System & Starting System) >> Repair Instructions >> Starter Motor Replacement (4.8L, 5.3L, and 6.0L Engines) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. If necessary, install the starter shield.
    2. Fig 1: View Of Starter & Heat Shield
    GM663472Courtesy of GENERAL MOTORS CORP.
  2. Snap the transmission cover to the starter.
    3. Fig 2: View Of Transmission Cover & Starter
    GM663489Courtesy of GENERAL MOTORS CORP.
  3. Install the positive cable to the starter stud.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
    4. Fig 3: View Of Positive Battery Cable Fasteners (4.8L, 5.3L & 6.0L)
    GM662510Courtesy of GENERAL MOTORS CORP.
  4. Install the starter lead nut.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  5. Install the starter solenoid lead (2) to the solenoid stud.
  6. Install the starter solenoid nut (3).

    Tighten:  Tighten the nut to 3.4 N.m (30 lb in).

    7. Fig 4: Identifying Electrical Connector (Right Side Of Engine)
    GM662991Courtesy of GENERAL MOTORS CORP.
  7. Snap the transmission cover onto the starter.
  8. Slide the starter rearward.
  9. Install the starter bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    10. Fig 5: View Of Starter & Bolts (4.8L, 5.3L & 6.0L)
    GM663527Courtesy of GENERAL MOTORS CORP.
  10. Connect the oil level sensor electrical connector.
  11. Install the right transmission cover bolt.

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

    12. Fig 6: View Of Transmission Cover Bolt
    GM663487Courtesy of GENERAL MOTORS CORP.
  12. Lower the vehicle.
  13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .
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