LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 955 (Battery, Charging System & Starting System) >> Repair Instructions >> Generator Replacement - Auxiliary (6.6L (LB7) Engine) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, install the auxiliary generator bracket.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the auxiliary generator bracket bolt.

    Tighten:  Tighten the bolt to 50 N.m (37 lb ft).

  4. Fig 1: View Of Auxiliary Generator Bracket (6.6L (LB7))
    GM700661Courtesy of GENERAL MOTORS CORP.
  5. Install the generator cable to the auxiliary generator, perform the following:
    1. Install the generator cable.
    2. Install the generator cable nut to the terminal stud.

      Tighten:  Tighten the nut to 9 N.m (80 lb in).

    3. Slide the boot over the terminal stud.
  6. Fig 2: View Of Generator Cable & Nut
    GM395686Courtesy of GENERAL MOTORS CORP.
  7. Install the auxiliary generator.
  8. Install the auxiliary generator bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  9. Fig 3: View Of Auxiliary Generator & Bolts (6.6L (LB7))
    GM700660Courtesy of GENERAL MOTORS CORP.
  10. Connect the auxiliary generator electrical connector (4).
  11. Fig 4: View of Generator Harness, Clip, A/C Refrigerant Switch, Dual Generator Harness Connector & A/C Compressor Clutch
    GM674573Courtesy of GENERAL MOTORS CORP.
  12. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L.
  13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .