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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 955 (Battery, Charging System & Starting System) >> Repair Instructions >> Energy Storage Box (ESB) Service Disconnect Switch Replacement (5.3L Engine w/RPO HP2) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the energy storage box (ESB) intermediate cover. Refer to Energy Storage Box (ESB) Intermediate Cover Replacement (5.3L Engine w/RPO HP2) .
  2. Remove the service disconnect power cable nut and cable (2) from the service disconnect switch.
    3. Fig 1: View Of Service Disconnect Power Cable & Nut (5.3L Engine w/RPO HP2)
    GM1403628Courtesy of GENERAL MOTORS CORP.
  3. Remove the service disconnect power cable nut and cable from the service disconnect switch.
    4. Fig 2: View Of Service Disconnect Switch Power Cable & Nut (5.3L Engine w/RPO HP2)
    GM1403629Courtesy of GENERAL MOTORS CORP.
  4. Remove the service disconnect switch screws.
    5. Fig 3: View Of Service Disconnect Switch Screws (5.3L Engine w/RPO HP2)
    GM1403636Courtesy of GENERAL MOTORS CORP.
  5. Remove the service disconnect switch nuts.
    6. Fig 4: View Of Service Disconnect Switch Nuts (5.3L Engine w/RPO HP2)
    GM1456045Courtesy of GENERAL MOTORS CORP.
  6. Remove the service disconnect switch.
    7. Fig 5: View Of Service Disconnect Switch (5.3L Engine w/RPO HP2)
    GM1403637Courtesy of GENERAL MOTORS CORP.
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