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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 955 (Battery, Charging System & Starting System) >> Repair Instructions >> Battery Positive Cable Replacement - Battery Relay to Starter - Auxiliary >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the auxiliary positive battery cable.
  2. Install the auxiliary positive battery cable to the starter stud.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the starter lead nut.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

    4. Fig 1: View Of Auxiliary Positive Battery Cable At Starter Stud
    GM662690Courtesy of GENERAL MOTORS CORP.
  4. Install the auxiliary cable clip bolt to the frame.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

    5. Fig 2: View Of Auxiliary Cable Clip Bolt At Frame
    GM662688Courtesy of GENERAL MOTORS CORP.
  5. Lower the vehicle.
  6. Install the auxiliary positive battery cable clip to the battery tray.
  7. Install the auxiliary positive battery cable to the auxiliary relay.
  8. Install the auxiliary positive battery cable nut.

    Tighten:  Tighten the nut to 8 N.m (71 lb in).

    9. Fig 3: View Of Auxiliary Positive Battery Cable Nut
    GM662684Courtesy of GENERAL MOTORS CORP.
  9. Position the boot.
  10. Connect the auxiliary battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .
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