LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 953 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Pedal Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Refer to BATTERY DISCONNECT CAUTION .
  1. Disconnect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE (AUXILIARY BATTERY) or BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE (SINGLE BATTERY) .
  2. Disable the SIR system. Refer to REPAIR INSTRUCTIONS .
  3. Remove the instrument panel (I/P) cluster trim bezel. Refer to BEZEL REPLACEMENT - INSTRUMENT PANEL (I/P) CLUSTER .
  4. Remove the driver side knee bolster and deflector. Refer to KNEE BOLSTER REPLACEMENT .
    5. Fig 1: View Of End Panel
    GM348724Courtesy of GENERAL MOTORS CORP.
  5. Remove the left and right I/P end trim panels.
  6. Remove the park brake release lever from the I/P. Refer to PARK BRAKE RELEASE HANDLE ASSEMBLY REPLACEMENT .
    7. Fig 2: Identifying Data Link Connector Bolt
    GM786370Courtesy of GENERAL MOTORS CORP.
  7. Remove the data link connector fastener and position aside.
    8. Fig 3: View Of Floor Air Outlet Duct
    GM810840Courtesy of GENERAL MOTORS CORP.
  8. Remove the left (3) and right (4) air duct.
  9. Remove the I/P assist handle. Refer to INSTRUMENT PANEL (I/P) ASSIST HANDLE REPLACEMENT .
  10. Remove the upper intermediate steering shaft to lower shaft retaining bolt. Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT - UPPER .
  11. Disconnect and reposition the left I/P wiring junction block.
  12. Remove the windshield garnish moldings. Refer to GARNISH MOLDING REPLACEMENT - WINDSHIELD PILLAR .
    13. Fig 4: View Of I/P Assembly
    GM394655Courtesy of GENERAL MOTORS CORP.
  13. Remove the I/P upper trim panel retaining screws.
    14. Fig 5: Identifying Ambient Light Sensor Electrical Connector
    GM350507Courtesy of GENERAL MOTORS CORP.
  14. Lift the trim panel up to disconnect the electrical connector (1) to the ambient light sensor on the underside of the trim panel.
    15. Fig 6: Identifying I/P Assembly Upper Trim Panel
    GM348717Courtesy of GENERAL MOTORS CORP.
  15. Remove the trim panel from the vehicle.
    16. Fig 7: Identifying I/P Carrier Top Bolts
    GM397334Courtesy of GENERAL MOTORS CORP.
  16. Remove the I/P upper carrier top bolts (1).
    17. Fig 8: View Of I/P Center Support Bracket Bezel
    GM540359Courtesy of GENERAL MOTORS CORP.
  17. Remove the I/P center support bracket bezel (1).
    18. Fig 9: Identifying I/P Center Support Bracket Bolt
    GM397332Courtesy of GENERAL MOTORS CORP.
  18. Remove the I/P center support bracket bolt.
    19. Fig 10: Identifying I/P Carrier Retaining Bolts
    GM397335Courtesy of GENERAL MOTORS CORP.
  19. Remove the I/P carrier retaining bolts. The left side is shown, the right side is similar.
  20. Remove the left side door sill plate and cowl trim. Refer to DOOR SILL PLATE REPLACEMENT - FRONT .
    21. Fig 11: Identifying Clutch Pedal Position Switch Electrical Connector
    GM776950Courtesy of GENERAL MOTORS CORP.
  21. Disconnect the clutch pedal engine start switch electrical connector (1).
  22. Push the clutch pedal in and squeeze the pushrod bushing tabs in, in order to release the pushrod bushing from the clutch pedal.
  23. Remove the pushrod from the pedal.
  24. Remove the clutch master cylinder clip from the brake pressure module valve pipe.
    25. Fig 12: Rotating The Clutch Master Cylinder 45 Degrees
    GM776958Courtesy of GENERAL MOTORS CORP.
  25. Rotate the clutch master cylinder 45 degrees clockwise to the unlocked position.
    26. IMPORTANT: Complete removal of the clutch master cylinder is not required.
  26. Pull the clutch master cylinder out until the pushrod socket is not touching the clutch pedal.
    27. Fig 13: View Of Clutch Pedal Bracket Assembly
    GM776953Courtesy of GENERAL MOTORS CORP.
  27. Remove the clutch pedal to clutch pedal bracket bolt.
    28. Fig 14: View Of Clutch Pedal And Brake Module Assembly
    GM776952Courtesy of GENERAL MOTORS CORP.
  28. Remove the clutch pedal to brake module bolts.
    29. Fig 15: Identifying I/P Carrier Retaining Bolts
    GM397335Courtesy of GENERAL MOTORS CORP.
  29. Remove the I/P carrier bolts. The left side is shown, the right side is similar.
  30. Allow the instrument panel carrier to move rearward enough to gain access for the clutch pedal assembly removal.
  31. Remove the clutch pedal sub-assembly.
scientia non olet · About LEMON Manuals