Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Clutch Pedal Position Switch Electrical Connector

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Disconnect the clutch pedal position switch electrical connector (1).
Push the clutch pedal in and squeeze the pushrod bushing tabs in, in order to release the pushrod bushing from the clutch pedal.

Fig 2: Clutch Master Cylinder To Clutch Actuator Cylinder Quick Connect Fitting (NV 3500 or NV 4500 Transmission)

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If equipped with a NV 3500 or NV 4500 transmission, disconnect the clutch actuator cylinder to clutch master cylinder quick connect fitting.
Remove the clutch master cylinder clip from the brake pressure module valve pipe.

Fig 3: Clutch Master Cylinder To Clutch Actuator Cylinder Quick Connect Fitting (ZF S6-650 Transmission)

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If equipped with a ZF S6-650 transmission, disconnect the clutch actuator cylinder to clutch master cylinder quick connect fitting.

Fig 4: Rotating The Clutch Master Cylinder 45 Degrees

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Rotate the clutch master cylinder 45 degrees clockwise to the unlocked position.

Fig 5: Clutch Master Cylinder (NV 3500 or NV 4500 Transmission)

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If equipped with a NV 3500 or NV 4500 transmission, remove the clutch master cylinder.

Fig 6: Clutch Master Cylinder (ZF S6-650 Transmission)

Courtesy of GENERAL MOTORS CORP.

If equipped with a ZF S6-650 transmission, remove the clutch master cylinder.