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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 948 (Engine Controls - 8.1L (Introduction)) >> Repair Instructions >> Evaporative Emission (EVAP) Hoses/Pipes Replacement - Engine/Chassis (Pickup) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Clean the fuel and evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Disconnect the fuel feed line (1) at the engine. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
    Fig 1: View Of Fuel Feed Pipe & EVAP Canister Purge Pipe
    GM1238587Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the EVAP canister purge tube line (2).
  4. Cap the fuel rail in order to avoid possible system contamination.
  5. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  6. Fig 2: View Of Fuel Pipe Bracket & Nut At Bellhousing
    GM1238747Courtesy of GENERAL MOTORS CORP.
  7. Remove the fuel pipe bracket nut.
  8. Remove the fuel pipe bracket from the bellhousing stud.
  9. Fig 3: Fuel Line Clip Bracket On Transmission
    GM1549622Courtesy of GENERAL MOTORS CORP.
  10. Remove the fuel line clip from the bracket on the transmission.
  11. If equipped with 4-wheel drive (4WD), remove the fuel line clip from the bracket on the transfer case.
  12. Fig 4: Fuel And EVAP Lines At The Fuel Tank
    GM1238591Courtesy of GENERAL MOTORS CORP.
  13. Disconnect the fuel and EVAP quick connect fittings. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  14. Cap the fuel and EVAP lines at the fuel tank in order to avoid possible system contamination.
  15. Fig 5: Fuel And EVAP Bundle (Pickup)
    GM1228114Courtesy of GENERAL MOTORS CORP.
  16. Remove the fuel and EVAP bundle nuts.
  17. Remove the fuel and EVAP bundle.