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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 947 (Engine Controls - 4.8L, 5.3L, & 6.0L (Introduction)) >> Repair Instructions >> Filler Tube Replacement (1500 Crew Cab) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel tank filler housing to body TORX® screws (1) and retainer (2).
    2. Fig 1: View Of Fuel Tank Filler Housing To Body Screws & Retainer
    GM853731Courtesy of GENERAL MOTORS CORP.
  2. Remove the fuel tank filler housing to fuel tank fill pipe bolts.
  3. Remove the fuel tank filler housing.
    4. Fig 2: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  4. Partially raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  5. Remove the fuel tank fill pipe ground wire bolt.
  6. Remove the fuel tank fill pipe ground wire from the frame.
    7. Fig 3: Fuel Tank Fill Pipe Ground Wire & Bolt
    GM1223723Courtesy of GENERAL MOTORS CORP.
  7. Loosen the fuel tank fill pipe clamp at the fuel tank.
  8. Disconnect the recirculation line quick connect fitting at the tank. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  9. Remove the fuel tank fill pipe.
    10. Fig 4: Fuel Tank Fill Pipe
    GM1223725Courtesy of GENERAL MOTORS CORP.
  10. Cap the opening on the fuel tank in order to prevent possible system contamination.
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