LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 947 (Engine Controls - 4.8L, 5.3L, & 6.0L (Introduction)) >> Repair Instructions >> Filler Tube Replacement (1500 Crew Cab) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the cap from the opening on the fuel tank.
  2. Install the fuel tank fill pipe.
  3. Connect the recirculation line quick connect fitting at the tank. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Tighten the fuel tank fill pipe clamp at the fuel tank.

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

    5. Fig 1: Fuel Tank Fill Pipe
    GM1223725Courtesy of GENERAL MOTORS CORP.
  5. Position the fuel tank fill pipe ground wire to the frame. Ensure the anti-rotation tab is positioned correctly.
  6. Install the fuel tank fill pipe ground wire bolt.

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

    7. Fig 2: Fuel Tank Fill Pipe Ground Wire & Bolt
    GM1223723Courtesy of GENERAL MOTORS CORP.
  7. Lower the vehicle.
  8. Install the fuel tank filler housing.
  9. Install the fuel tank filler housing to fuel tank fill pipe bolts.

    Tighten:  Tighten the bolts to 2.3 N.m (20 lb in).

    10. Fig 3: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  10. Install the fuel tank filler housing to body TORX® screws (1) and retainer (2).

    Tighten:  Tighten the screws to 2.3 N.m (20 lb in).

    11. Fig 4: View Of Fuel Tank Filler Housing To Body Screws & Retainer
    GM853731Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals