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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 897 (Automatic Transmission Service, Removal & Installation - 4L60-E) >> Repair Instructions >> Transmission Fluid Cooler Hose/Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the transmission oil cooler (TOC) lines from the radiator. Refer to TRANSMISSION OIL COOLER LINE QUICK CONNECT FITTINGS .

    On vehicles equipped with a 4.3L engine and 4WD, it may be necessary to gain access to the lower cooler line (2) through the right side wheel well opening.

  2. Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
  3. For vehicle equipped with a 2.2L engine, remove the nut securing the cooling line to the engine.
    Fig 1: Removing Nut Securing Cooling Line To Engine
    G01979965Courtesy of GENERAL MOTORS CORP.
  4. For vehicles equipped with a 4.3L engine, remove the clip and stud securing the cooler line to the engine.
  5. Support the transmission with a transmission jack.
    Fig 2: Removing Clip & Stud Securing Cooler Line To Engine
    G01979966Courtesy of GENERAL MOTORS CORP.
  6. Remove the exhaust crossover pipe and the transmission support assembly. Refer to TRANSMISSION SUPPORT REPLACEMENT (RWD) or TRANSMISSION SUPPORT REPLACEMENT (4WD) in Frame and Underbody.
  7. Carefully lower the transmission to gain access to the cooler line fittings.
  8. Remove the TOC lines from the fittings on the transmission. Refer to TRANSMISSION OIL COOLER LINE QUICK CONNECT FITTINGS .

    If the vehicle is equipped with 4WD, it may be necessary to disconnect and temporarily relocate the transfer case vent hose to provide access to the fittings.

  9. Remove the TOC lines from the vehicle.
    Fig 3: Removing TOC Lines From Vehicle
    G01979967Courtesy of GENERAL MOTORS CORP.