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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 891 (Power Steering System) >> Repair Instructions >> Power Steering Reservoir Replacement - Off Vehicle (P Series) >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the power steering fluid from the power steering pump.
  2. Remove the pump mounting studs (2).
  3. Remove the connector and fitting assembly (4).
  4. Remove the O-ring seal (3).
    Fig 1: Removing O-Ring Seal, Connector & Pump Mounting Studs
    G01467167Courtesy of GENERAL MOTORS CORP.
  5. Remove the reservoir assembly (1) from the pump housing assembly (2).
    Fig 2: Removing Reservoir Assembly From Pump Housing Assembly
    G01467168Courtesy of GENERAL MOTORS CORP.
  6. Remove the O-ring seals (1) (4) (5).
  7. Remove the magnet (3).
  8. Clean the magnet (3).
  9. Inspect the welch plug in the power steering pump housing (2). Do not remove. If the welch plug is deformed or dislodged, replace the power steering pump housing (2).
Fig 3: Removing O-Ring Seals, Magnet & Inspecting Welch Plug In Power Steering Pump Housing
G01467169Courtesy of GENERAL MOTORS CORP.
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