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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 879 (Front Drive Axle - 4WD) >> Repair Instructions >> Inner Axle Seal and/or Bearing Replacement - Front Drive Axle >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Installing Right Side Bearing And/Or Seal
    G01468006Courtesy of GENERAL MOTORS CORP.
  1. If installing the right side bearing and/or seal, perform the following steps:
    1. 1.1. Install the bearing with the square shoulder in using the J 42211  and the J 8092  .
    2. 1.2. Install the new axle shaft seal using the J 42738  .
    3. 1.3. Install the inner axle shaft to the inner axle shaft housing. Refer to INNER SHAFT AND/OR HOUSING REPLACEMENT - FRONT DRIVE AXLE (S4WD)  or INNER SHAFT AND/OR HOUSING REPLACEMENT - FRONT DRIVE AXLE (A4WD)  .
    4. 1.4. Install the inner axle shaft and housing assembly. Refer to INNER SHAFT AND/OR HOUSING REPLACEMENT - FRONT DRIVE AXLE (S4WD)  or INNER SHAFT AND/OR HOUSING REPLACEMENT - FRONT DRIVE AXLE (A4WD)  .
    Fig 2: Disconnecting Vacuum Hose From Vacuum Actuator
    G01468007Courtesy of GENERAL MOTORS CORP.
  2. If installing the left side bearing and/or seal, perform the following steps:
    1. 2.1. Install the bearing with the square shoulder in using the J 42211  and the J 8092  .
    2. 2.2. Install the new axle shaft seal into the inner axle shaft seal cover using the J 42738  .
  3. Install the inner axle shaft seal cover.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the inner axle shaft seal cover bolts.

    Tighten 

    Tighten the inner axle shaft seal cover to 25 N.m (18 lb ft).

  5. For Oldsmobile only, install the left inner axle shaft.

    Carefully tap the inner axle shaft into place with a soft mallet.

  6. Install the wheel drive shaft.
  7. Inspect the axle lubricant level and add, if necessary. Refer to LUBRICANT LEVEL INSPECTION - FRONT DRIVE AXLE  .
  8. Lower the vehicle.