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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 834 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Engine Valley Cover Replacement >> Installation Procedure

Installation Procedure

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Important:  All gasket surfaces should be free of oil or other foreign material during assembly.

  1. Lubricate the NEW knock sensor seals (1) with clean engine oil.
  2. Install the knock sensor oil seals (1) into the engine valley cover (2).
    Fig 1: Installing Knock Sensor Oil Seals From Cover
    G02116355Courtesy of GENERAL MOTORS CORP.
  3. Install the engine valley cover with a NEW gasket onto the engine block.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the engine valley cover bolts.

    Tighten 

    Tighten the bolts to 25 N.m (18 lb ft).

    Fig 2: Installing Engine Valley Cover, Bolts & Gasket
    G02116356Courtesy of GENERAL MOTORS CORP.
  5. Install the knock sensors.

    Tighten 

    Tighten the sensors to 20 N.m (15 lb ft).

    Fig 3: Installing Knock Sensors
    G02116357Courtesy of GENERAL MOTORS CORP.
  6. Connect the knock sensor electrical connectors.
  7. Push down on the rubber covers.
  8. Install the intake manifold. Refer to INTAKE MANIFOLD REPLACEMENT  .
    Fig 4: Connecting Knock Sensor Electrical Connectors
    G02116358Courtesy of GENERAL MOTORS CORP.