LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 834 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Valve Guide Reaming/Valve and Seat Grinding >> Valve Guide Reaming

Valve Guide Reaming

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Important: 

  1. Measure the valve stem-to-guide clearance using a dial indicator. Position the tip of the dial indicator at the top of the valve guide.

    Valve stem-to-guide clearance may also be obtained by using a micrometer to measure the valve stem diameter and a ball type measuring gage to measure the guide bore.

    Fig 1: Measuring Valve Stem-To-Guide Clearance Using A Dial Indicator
    G02116797Courtesy of GENERAL MOTORS CORP.
  2. A valve stem (1) and guide (2) with excessive clearance must be replaced or the components replaced.

    Refer to Engine Mechanical (4.8L, 5.3L, And 6.0L) Specifications (LR4 VIN V)  or Engine Mechanical (4.8L, 5.3L, And 6.0L) Specifications (LM7 VIN T)  or Engine Mechanical (4.8L, 5.3L, And 6.0L) Specifications (L59 VIN Z)  or Engine Mechanical (4.8L, 5.3L, And 6.0L) Specifications (LQ4 VIN U)  or Engine Mechanical (4.8L, 5.3L, And 6.0L) Specifications (LQ9 VIN N)  .

    Fig 2: Replacing Valve Stem & Guide With Excessive Clearance
    G02116798Courtesy of GENERAL MOTORS CORP.
  3. Inspect the valve stems for excessive scoring, wear, or warpage.
    • A valve stem that has excessive scoring (3 or 4) or wear (4 or 6) must be replaced.
    • A valve guide that is worn and has excessive stem-to-guide clearance should be reamed and valves with oversize stems installed.
  4. Measure the valve stem diameter. A valve stem with a diameter less than 7.95 mm (0.313 in) must be replaced.

    If the valve stem diameter is within specifications, and the stem-to-guide clearance is excessive, the valve guide must be reamed oversize and a valve with oversize stem installed.

    Fig 3: Inspecting Valve Stems For Damage
    G02116799Courtesy of GENERAL MOTORS CORP.
  5. Ream the valve guide using the J 37378-1  .
  6. Clean the guide bore of all metal shavings and debris.
    Fig 4: Reaming Valve Guide Using J 37378-1
    G02116800Courtesy of GENERAL MOTORS CORP.
  7. Install the valve (2), with oversize stem, into the cylinder head (1).
  8. Inspect the valve for the proper fit.

    Move the valve back and forth in the guide. The valve should move freely with no resistance or drag.

    Fig 5: Inspecting Valve For Proper Fit
    G02116801Courtesy of GENERAL MOTORS CORP.