LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 834 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Piston and Connecting Rod Disassemble >> Press Fit Piston Pin

Press Fit Piston Pin

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 24086-C  Piston Pin Remover/Installer Set

  1. Using piston ring pliers, remove the piston rings from the piston.
    Fig 1: Removing Piston Rings From Piston Using Piston Ring Pliers
    G02116732Courtesy of GENERAL MOTORS CORP.
  2. Install fork insert J 24086-920A into fixture J 24086-10.
    Fig 2: Installing J 24086-920A Into J 24086-10
    G02116733Courtesy of GENERAL MOTORS CORP.
  3. Install the piston and connecting rod assembly onto J 24086-10.
  4. Install J 24086-107 into the piston pin and J 24086-88A through the fixture and into J 24086-107.
    Fig 3: Installing J 24086-107 Into Piston Pin & J 24086-88A Into J 24086-107
    G02116734Courtesy of GENERAL MOTORS CORP.
    NOTE: After the installer hub bottoms on the support assembly, do not exceed 35 000 kPa (5,000 psi) pressure, this could cause damage to the tool.
  5. Press the piston pin from the piston and connecting rod assembly.
    Fig 4: Pressing Piston Pin From Piston & Connecting Rod Assembly
    G02116735Courtesy of GENERAL MOTORS CORP.