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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 834 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Piston and Connecting Rod Assemble >> Full-Floating Piston Pin

Full-Floating Piston Pin

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Important:  With the piston and connecting rod properly assembled, both the flat flange area of the connecting rod and the alignment mark on the top of the piston will be facing the front of the engine.

  1. Install the pin to the piston and connecting rod.
  2. Install the retaining clips.
    Fig 1: Installing Pin To Piston & Connecting Rod
    G02116760Courtesy of GENERAL MOTORS CORP.

    Important:  When installing the piston rings onto the piston, use a ring expanding plier type tool. Do not roll the piston rings into the grooves of the piston.

    Use caution and care to expand the piston rings only slightly larger than the outside diameter (OD) of the piston.

  3. Using piston ring pliers, install the piston rings onto the piston.
    1. 3.1. Install the oil control ring spacer in the groove.
    2. 3.2. Install the lower oil control ring.

      The oil control rings do not have a dimple or orientation mark and may be installed in either direction.

    3. 3.3. Install the upper oil control ring.
    4. 3.4. Stagger the three oil control ring end gaps a minimum of 90 degrees.
    5. 3.5. Using piston ring pliers, install the lower compression ring.

      The lower compression ring has a dimple or orientation mark and must face the top of the piston.

    6. 3.6. Using piston ring pliers, install the upper compression ring.

      The upper compression ring does not have a dimple or orientation mark and may be installed in either direction.

    7. 3.7.Stagger the compression ring end gaps a minimum of 25 mm (1.0 in).
    Fig 2: Installing Lower Compression Ring Using Piston Ring Pliers
    G02116761Courtesy of GENERAL MOTORS CORP.