LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 834 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Oil Pump Assemble

Oil Pump Assemble

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Important:  Prior to assembling the oil pump, coat all wear or internal surfaces with clean engine oil.

  1. Install the driven gear into the pump housing.

    Install the driven gear with the orientation mark facing the pump cover.

    Fig 1: Installing Driven Gear Into Pump Housing
    G02116825Courtesy of GENERAL MOTORS CORP.
  2. Install the drive gear into the pump housing.
    Fig 2: Installing Drive Gear Into Pump Housing
    G02116826Courtesy of GENERAL MOTORS CORP.
  3. Install the oil pump cover.
    Fig 3: Installing Oil Pump Cover
    G02116827Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the pump cover bolts.

    Tighten 

    Tighten the oil pump cover bolts to 12 N.m (106 lb in).

    Fig 4: Installing Pump Cover Bolts
    G02116828Courtesy of GENERAL MOTORS CORP.
  5. Install the regulator valve.
    Fig 5: Installing Regulator Valve
    G02116829Courtesy of GENERAL MOTORS CORP.
  6. Install a NEW regulator valve spring.
    Fig 6: Installing Regulator Valve Spring
    G02116830Courtesy of GENERAL MOTORS CORP.
  7. Install the pressure relief valve plug.

    Tighten 

    Tighten the pressure relief valve plug to 12 N.m (106 lb in).

  8. Inspect the oil pump for smoothness of operation by rotating the drive gear.
    Fig 7: Installing Pressure Regulator Valve Plug
    G02116831Courtesy of GENERAL MOTORS CORP.