Disassembly Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the steering gear pitman shaft and housing cover. Refer to STEERING GEAR PITMAN SHAFT AND HOUSING COVER REPLACEMENT - OFF VEHICLE (670 GEAR) or STEERING GEAR PITMAN SHAFT AND HOUSING COVER REPLACEMENT - OFF VEHICLE (700 GEAR) .
- Remove the pitman arm (4) from the steering gear.
- Remove the pitman shaft boot (3) from the steering gear housing (1).
Important: Do not score the housing bore when prying out seals and washers.
- Remove the pitman shaft dust seal (2) from the steering gear housing (1).
- Remove the pitman shaft retaining ring (2) from the steering gear housing (1) using J 4245 .
- Remove the backup washer (3) from the steering gear housing (1).
- Pry the pitman shaft seal (2) from the steering gear housing (1) using a screwdriver.
- Inspect the housing for burrs and replace if necessary.
- Insert J 6278 through the hole in the top of the steering gear housing (1).
- Drive out the needle bearing (2) from the steering gear housing (1).