LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 819 (Heating, Ventilation And Air Conditioning) >> Repair Instructions >> Mode Door Replacement - Lower (Delphi) >> Removal Procedure

Removal Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the HVAC module. Refer to HVAC MODULE ASSEMBLY REPLACEMENT  .
  2. If equipped remove the heat stakes (1) from the HVAC module (2) with a screw driver and a hammer.
    Fig 1: Removing Heat Stakes From HVAC Module
    G01454393Courtesy of GENERAL MOTORS CORP.
  3. If equipped remove the HVAC module assembly screws.
  4. Separate the HVAC module assembly.
  5. Remove the air temperature separator plate (5) from the HVAC module assembly (10).
  6. Remove the lower mode door (9) from the HVAC module assembly (10).
    Fig 2: Removing Mode Door - Lower - Delphi
    G01454394Courtesy of GENERAL MOTORS CORP.