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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 808 (Rear Drive Axle) >> Repair Instructions >> Rear Axle Replacement (8.6 Inch, 9.5 Inch Axle) >> Installation Procedure

Installation Procedure

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  1. Place the rear axle assembly under the vehicle.
  2. Align the rear axle assembly with the springs.
  3. Connect the spacers, the spring plates and the U-bolts to the rear axle.
  4. Raise the rear axle assembly into position.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the washers if equipped and the nuts to the U-bolts.

    Tighten: 

    • 15 series tighten the nuts in a criss-cross pattern to 72 N.m (53 lb ft).
    • 25 series tighten the nuts in a criss-cross pattern to 150 N.m (110 lb ft).
    Fig 1: Installing Rear Axle - 8.6 Inch, 9.5 Inch Axle
    G01456209Courtesy of GENERAL MOTORS CORP.
  6. Install the vent hose to the rear axle vent fitting. Refer to VENT HOSE REPLACEMENT  .
  7. Connect the shock absorbers to the rear axle. Refer to SHOCK ABSORBER REPLACEMENT (15 SERIES) or SHOCK ABSORBER REPLACEMENT (25 SERIES) in Rear Suspension.
  8. Install the brake calipers. Refer to BRAKE CALIPER in Disc Brakes.
  9. Install the brake lines and the brake line bracket bolts to the axle.
  10. Connect the parking brake cable. Refer to REMOVAL (LEFT REAR -- WITHOUT 4-WHEEL STEERING) or REMOVAL (LEFT REAR -- WITH 4-WHEEL STEERING) and REMOVAL (RIGHT REAR -- WITHOUT 4-WHEEL STEERING) or REMOVAL (RIGHT REAR -- WITH 4-WHEEL STEERING) in Park Brake.
  11. Install the tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION in Tires and Wheels.
  12. Connect the propeller shaft. Refer to WHEEL SPEED SENSOR REPLACEMENT -- REAR in Propeller Shaft.
  13. Fill the axle with lubricant. Use the proper fluid.
  14. Remove the utility stands.
  15. Lower the vehicle.