Removal Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
- Raise the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
- Remove the differential assembly. Refer to DIFFERENTIAL REPLACEMENT (8.6 INCH, 9.5 INCH AXLES) or DIFFERENTIAL REPLACEMENT (9.75 INCH AXLE) or DIFFERENTIAL REPLACEMENT (10.5 INCH AXLE) .
- Remove the pinion yoke and the pinion oil seal. Refer to DRIVE PINION FLANGE/YOKE AND/OR OIL SEAL REPLACEMENT (ALL EXCEPT 9.75 INCH AXLE) or DRIVE PINION FLANGE/YOKE AND/OR OIL SEAL REPLACEMENT (9.75 INCH AXLE) .
- Remove the thrust washer.
- Install the J 22536
as shown.
Ensure that the J 22536 is firmly seated on the pinion.
- Drive the pinion out using the J 22536
and a hammer.
Strike the J 22536 slowly. Do not let the pinion fall out of the rear axle housing.
- Remove the pinion preload shims from the drive pinion and set aside.
- Remove the inner pinion bearing cup and the oil deflector using the J 45703 (2) and the J 42176 (1).
- Remove the outer pinion bearing cup using the J 45705 and the J 42176 .
- Remove the inner pinion bearing using the J 22912-01 and a hydraulic press.
- Remove the pinion position shim.