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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 806 (Body Rear End) >> Repair Instructions >> Lock Rod and Outside Handle Replace - Rear Door >> Installation Procedure

Installation Procedure

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Important:  When installing a new lock cylinder, apply GM P/N 12345120 (Canadian P/N 726548) lubricant, or a similar lubricant to the inside of the lock case and the cylinder keyway.

  1. Install the door lock cylinder. Refer to LOCK CYLINDER REPLACEMENT - DOOR in Doors.
  2. Install the actuator cable.
  3. Connect the electrical connector if required.
  4. Install the handle assembly.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  5. Install the outside handle mounting nuts.

    Tighten 

    1. Tighten the nuts to 9 N.m (80 lb in).
  6. Fig 1: Installing Actuator Cable
    G01459473Courtesy of GENERAL MOTORS CORP.
  7. Connect the lock cylinder rod to the rod clip.
  8. Install the water deflector, as necessary. Refer to WATER DEFLECTOR REPLACEMENT  .
  9. Install the trim panel, as necessary. Refer to TRIM PANEL REPLACEMENT - REAR DOOR  .