LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 806 (Body Rear End) >> Repair Instructions >> Hinge Replacement - Rear Cargo Door - Upper Body Side >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and prepare the pillar surfaces in order to ensure a flush fit of the service hinge and the fasteners.
    Fig 1: Preparing Pillar Surfaces
    G01459434Courtesy of GENERAL MOTORS CORP.

    Important:  Prior to refinishing, refer to GM 4901MD-99 Refinish Manual for recommended products. Do not combine paint systems. Refer to paint manufacturer's recommendations.

  2. Apply an approved anti-corrosion primer.
  3. Apply full-body caulk to the entire hinge mounting surface.
    4. Fig 2: Applying Full-Body Caulk To Entire Hinge Mounting Surface
    G01459435Courtesy of GENERAL MOTORS CORP.
  4. Position the service hinge within the scribe marks on the pillar.
  5. Install the hinge fasteners.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten 

    1. Tighten the bolts to 25 N.m (18 lb ft).
  6. Refinish the metal surfaces as necessary.
  7. Align and install all of the related panels and the components.
    8. Fig 3: Aligning And Installing All Of Related Panels And Components
    G01459436Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals