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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 806 (Body Rear End) >> Repair Instructions >> Fuel Filler Door Replacement >> Installation Procedure

Installation Procedure

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  1. Position the fuel filler door to the quarter panel.
  2. Install the screws to the fuel filler door.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten 

    1. Tighten the screws to 9 N.m (80 lb in).
  3. Fig 1: Installing Screws To Fuel Filler Door
    G01459410Courtesy of GENERAL MOTORS CORP.
  4. Reposition the fuel filler neck.
  5. Install the screws to the fuel filler neck.

    Tighten 

    1. Tighten the screws to 9 N.m (80 lb in).
  6. Fig 2: Installing Screws To Fuel Filler Neck
    G01459411Courtesy of GENERAL MOTORS CORP.
  7. Inspect the alignment of the fuel filler door.