LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 806 (Body Rear End) >> Repair Instructions >> Door Adjustment - Rear >> Adjustment Procedure

Adjustment Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the J 29843-9, remove the striker bolt.
  2. Loosen the door hinge to the body side pillar bolts.
  3. Adjust the door at the hinges in the following directions:
    • Upward or downward
    • Forward or rearward
  4. Adjust the gap between the rocker panel and the door.
  5. Adjust the gap between the door glass and the roof panel to 4.0-8.0 mm (0.16-0.31 in).
  6. Fig 1: Adjusting Rear Door
    G01459416Courtesy of GENERAL MOTORS CORP.
  7. Adjust the gap between the rear of the door and the rear pillar to 3.0-7.0 mm (0.12-0.28 in).
  8. Adjust the door so that the door surfaces are flush with the other panels within 1.0 mm (0.04 in).
  9. Tighten the hinge bolts.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten 

    1. Tighten the bolts to 25 N.m (18 lb ft).
  10. Install the door striker bolt.

    Adjust the bolt in order to properly engage the door lock.

    Tighten 

    1. Tighten the bolt to 25 N.m (18 lb ft).