LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 783 (Engine Mechanical - 4.3L (Unit Repair)) >> Repair Instructions >> Cylinder Head Installation - Left

Cylinder Head Installation - Left

WARNING: This page is about a different car, the 2002 GMC Savana and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 36660-A  Torque Angle Meter

  1. Clean the cylinder head gasket surfaces on the engine block.
  2. Inspect the cylinder head locator dowel pins for proper installation.
  3. Clean the cylinder head gasket surfaces on the cylinder head.
    Fig 1: Inspecting Cylinder Head Locator Dowel Pins
    G01689887Courtesy of GENERAL MOTORS CORP.

    Important:  Do not use any type sealer on the cylinder head gasket, unless specified.

  4. Install the NEW cylinder head gasket in position over the cylinder head locator dowel pins.
    Fig 2: Installing Cylinder Head Gasket
    G01689888Courtesy of GENERAL MOTORS CORP.
  5. Install the cylinder head onto the engine block.

    Guide the cylinder head carefully into place over the dowel pins and the cylinder head gasket.

    Fig 3: Installing Cylinder Head
    G01689889Courtesy of GENERAL MOTORS CORP.
  6. Apply sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the threads of the cylinder head bolts.
  7. Install the cylinder head bolts finger tight.
    Fig 4: Installing Cylinder Head Bolts
    G01689890Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  8. Tighten the cylinder head bolts in sequence on the first pass.

    Tighten 

    Tighten the bolts in sequence on the first pass to 30 N.m (22 lb ft).

  9. Use the J 36660-A  in order to tighten the cylinder head bolts in sequence on the final pass.

    Tighten 

    • Tighten the long bolts (1, 4, 5, 8, and 9) on the final pass in sequence to 75 degrees.
    • Tighten the medium bolts (12 and 13) on the final pass in sequence to 65 degrees.
    • Tighten the short bolts (2, 3, 6, 7, 10, and 11) on the final pass in sequence to 55 degrees.
    Fig 5: Tightening Cylinder Head Bolts In Proper Sequence
    G01689891Courtesy of GENERAL MOTORS CORP.
  10. Install the spark plug wire support and bolts.

    Tighten 

    Tighten the spark plug wire support bolts to 12 N.m (106 lb in).

    Fig 6: Installing Spark Plug Wire Support & Bolts
    G01689892Courtesy of GENERAL MOTORS CORP.
  11. Measure the NEW spark plugs for the proper gap.

    Adjust the spark plug gap if necessary.

    Specification 

    Spark plug gap to 1.52 mm (0.060 in).

  12. Install the spark plugs.

    Tighten 

    • Tighten the spark plugs for a USED cylinder head to 15 N.m (11 lb ft).
    • Tighten the spark plugs for the initial installation of a NEW cylinder head to 30 N.m (22 lb ft).
    Fig 7: Spark Plugs
    G01689893Courtesy of GENERAL MOTORS CORP.
  13. If reusing the engine coolant temperature gage sensor, if applicable, apply sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the threads of the engine coolant temperature gage sensor.
  14. Install the engine coolant temperature gage sensor, if applicable.

    Tighten 

    Tighten the engine coolant temperature gage sensor to 20 N.m (15 lb ft).

    Fig 8: Engine Coolant Temperature Gage Sensor
    G01689894Courtesy of GENERAL MOTORS CORP.
  15. If reusing the engine coolant temperature sensor, if applicable, apply sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the threads of the engine coolant temperature gage sensor.
  16. Install the engine coolant temperature sensor, if applicable.

    Tighten 

    Tighten the engine coolant temperature sensor to 20 N.m (15 lb ft).

    Fig 9: Engine Coolant Temperature Sensor
    G01689895Courtesy of GENERAL MOTORS CORP.