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Weather Pack Connectors

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.

The following is the proper procedure for the repair of Weather Pack(R) Connectors.

  1. Separate the connector halves (1).
    2. Fig 1: Weather Pack Connectors
    G02505695Courtesy of GENERAL MOTORS CORP.
  2. Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
    3. Fig 2: Removing Terminal From Weather Pack Connector
    G02505696Courtesy of GENERAL MOTORS CORP.
  3. Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
  4. Insert the Weather Pack(R) terminal removal tool into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
  5. Gently pull on the wire to remove the terminal through the back of the connector (2).

    Important:  Never use force to remove a terminal from a connector.

  6. Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals  .
  7. Reform the lock tang (2) and reset terminal in connector body.
  8. Close secondary locks and join connector halves.
  9. Verify that circuit is complete and working satisfactorily.
  10. Perform system check.
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