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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 767 (Transfer Case - NVG 136-NP4 (1-Speed Automatic)) >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Front >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the J 44636-2  on the transfer case front output shaft.
    Fig 1: Front Output Shaft Seal Protector
    G02502199Courtesy of GENERAL MOTORS CORP.
  2. Install the transfer case front output shaft seal on the J 44636-2  .
    Fig 2: Transfer Case Front Output Shaft Seal
    G02502200Courtesy of GENERAL MOTORS CORP.
  3. Using the J 44636-1  , install the transfer case front output shaft seal.
    4. Fig 3: Installing Transfer Case Front Output Shaft Seal
    G02502201Courtesy of GENERAL MOTORS CORP.
  4. Remove the J 44636-1  from the transfer case front output shaft.
  5. Remove the J 44636-2  from the transfer case front output shaft.
  6. Install the transfer case front output shaft dust seal.
  7. Install the front propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT - FRONT .
  8. Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement .
  9. Install the transfer case shield. Refer to Transfer Case Shield Replacement .
  10. Lower the vehicle.
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