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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 767 (Transfer Case - NVG 136-NP4 (1-Speed Automatic)) >> Repair Instructions >> Transfer Case Adapter Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle.
  2. Remove the transfer case assembly. Refer to Transfer Case Assembly Replacement .
    3. Fig 1: Removing Transfer Case Assembly
    G02502227Courtesy of GENERAL MOTORS CORP.
  3. Use a suitable transmission jack stand to support the transmission.
  4. Remove the transfer case mounting bolts.
    5. Fig 2: Transfer Case Mounting Bolt
    G02502228Courtesy of GENERAL MOTORS CORP.
  5. Remove the transfer case adapter.

    Important:  Use caution when removing the gasket from the transfer case. The transfer case is made out of Magnesium and will damaged easily.

  6. Remove the gasket from the transfer case.
    Fig 3: Transfer Case Gasket
    G02502229Courtesy of GENERAL MOTORS CORP.
  7. Remove the seal from the transfer case adapter.
    Fig 4: Transfer Case Adapter Seal
    G02502230Courtesy of GENERAL MOTORS CORP.
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