Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Use care when handling the torsion bars in order to avoid chipping or scratching the coating. Damage to the coating will result in premature failure of the torsion bars.

Raise the vehicle.
Install the J 36202 to the torsion bar adjuster arm.
Using the J 36202 , increase the tension on the adjustment arm.

Fig 1: Torsion Bar Unloading/Loading Tool
Courtesy of GENERAL MOTORS CORP.
Remove the adjustment bolt and the retaining nut. Record the number of turns required in order to remove the adjuster bolt.

Fig 2: Removing Adjustment Bolt & Retaining Nut

Courtesy of GENERAL MOTORS CORP.

Remove the J 36202 from the adjuster arm.
Slide the torsion bar forward and remove the adjustment arm.

Fig 3: Adjustment Arm
Courtesy of GENERAL MOTORS CORP.
Slide the torsion bar back partially through the crossmember.
Important: Note the L for left and the R for right on the front end of the torsion bar because there are different bars for the left and right sides.
Drop the front end of the torsion bar down and slide the bar forward.