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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 730 (Steering Linkage (Non-Rack & Pinion)) >> Repair Instructions >> Relay Rod Replacement (RWD) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.

Important:  Use the proper tool in order to separate all ball joints.

  1. Raise the vehicle.
  2. Remove the inner tie rods (5) from the relay rod.
    Fig 1: Steering Linkage Components
    G02501338Courtesy of GENERAL MOTORS CORP.
  3. Remove the prevailing torque nut (5) from the connecting rod (1) ball stud. Discard the prevailing torque nut (5).
  4. Use the J 24319-B  in order to remove the connecting rod from the relay rod.
  5. Remove the prevailing torque nuts (5) from the idler arm (1) ball studs. Discard the prevailing torque nuts (1).
  6. Use the J 24319-B  in order to remove the relay rod from the idler arms.
  7. Inspect the threads on the tie rod for damage.
  8. Inspect the ball stud threads for damage.
  9. Inspect the ball stud seals for excessive wear.
  10. Clean the threads on the ball studs.