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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 729 (Power Steering System) >> Repair Instructions >> Power Steering Reservoir Replacement - Off Vehicle >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.

Important:  Use new O-ring seals when assembling the power steering pump assembly.

  1. Lubricate the O-ring seals (1), (4) and (5) with power steering fluid.
  2. To install the control valve assembly and flow control spring to the pump housing assembly (2); Refer to Power Steering Pump Flow Control Valve Replacement - Off Vehicle  .
  3. Install the O-ring seals (1), (4) and (5) to the pump housing assembly (2).
  4. Install the magnet (3) to the pump housing assembly (2).
  5. Connect the reservoir assembly (1) to the pump housing assembly (2).
  6. Install the O-ring seal.
  7. Install the connector and fitting assembly (4) to the pump housing (1).
  8. Install the pump mounting studs (2) to the pump housing (1).
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