LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 729 (Power Steering System) >> Repair Instructions >> Pitman Shaft Seals & Bearing Replacement - Off Vehicle (700 Gear) >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the pitman shaft and the side cover. Refer to Steering Gear Pitman Shaft & Housing Cover Replacement - Off Vehicle (700 Gear)  .
  2. Remove the pitman arm (3) from the steering gear (1).
  3. Remove the pitman shaft boot (2).
    Fig 1: Identifying Pitman Shaft Boot
    G02501289Courtesy of GENERAL MOTORS CORP.
  4. Remove the dust seal (1).
  5. Remove the retaining ring using the J 4245  .
    Fig 2: Identifying Retaining Ring
    G02501290Courtesy of GENERAL MOTORS CORP.

    Important:  Use care not to score the steering gear housing bore when prying out the seals and the washers.

  6. Use a screwdriver to pry the backup washer (3) and the double lip seal (2) from the steering gear housing (1).
  7. Fig 3: Prying Backup Washer & Double Lip Seal From Steering Gear Housing
    G02501291Courtesy of GENERAL MOTORS CORP.
  8. Inspect the steering gear housing (1) for burrs.
  9. Insert J 6278  through the hole in the top of the steering gear housing (1).
  10. Fig 4: Driving Out Needle Bearing
    G02501292Courtesy of GENERAL MOTORS CORP.
  11. Drive out the needle bearing (2).