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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 729 (Power Steering System) >> Repair Instructions >> Pitman Shaft Seals & Bearing Replacement - Off Vehicle (700 Gear) >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the needle bearing (2) to the steering gear housing (1) using the J 6278  .
  2. Coat the double lip seal (2) and the washer (3) with grease.
  3. Install the double lip seal (2).
  4. Install the backup washer (3).
  5. Install the retaining ring using the J 4245  .

    Important:  Do not install the lock washer and nut until complete installation of the pitman arm and it's components have been installed. Do not adjust the pitman shaft until all components have been installed on the steering gear housing.

  6. Install the pitman shaft and the side cover. Refer to Steering Gear Pitman Shaft & Housing Cover Replacement - Off Vehicle (700 Gear)  .
  7. Install the dust seal (1).
    Fig 1: Identifying Dust Seal
    G02501295Courtesy of GENERAL MOTORS CORP.
  8. Install the pitman shaft boot (2).
  9. Install the pitman arm (3) to the steering gear (1).
  10. Install the lock washer (4).
  11. Install the nut (5).
  12. To adjust the pitman shaft, refer to Pitman Shaft Over-Center Preload Adjustment - Off Vehicle  .
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