LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 729 (Power Steering System) >> Repair Instructions >> Bleeding Power Steering System >> Excessive Vacuum Drop Diagnosis

Excessive Vacuum Drop Diagnosis

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. If the vacuum continues to drop, remove the pressure and return hose from the pump.
  2. Install the plugs (1,2) supplied with the J 43485  into the pressure and return port.
    Fig 1: Installing Pressure & Return Port Plugs
    G02501196Courtesy of GENERAL MOTORS CORP.
  3. Attach the J 43485  to the J 35555  or equivalent.
  4. Place the J 43485  on or in the pump reservoir filler neck.
  5. Apply a vacuum of 68 kPa (20 in Hg) maximum.
  6. If the vacuum drops again, repair or replace the pump. If the vacuum holds steady, continue to check the other parts of the steering system.
    Fig 2: Checking For Vacuum Drop
    G02501197Courtesy of GENERAL MOTORS CORP.

    Important:  Fluid must be free from bubbles and foam. Be aware of periodic bubbles that indicate a loose connection or leaking O-ring seal in the return hose or the pressure hose.

    Fluid must be free from discoloration.

  7. Observe the fluid.
  8. If condition persists, replace the following parts:
    • The return hose clamps
    • The return hose O-rings
    • The pressure hose O-rings
    • The gear cylinder line O-rings
    • The reservoir to pump O-ring
  9. Repeat the bleed procedure from the beginning.
  10. Drive the vehicle approximately 16 km (10 mi) in order to warm the system to operating temperature. Evaluate vehicle on a smooth flat surface.
  11. Verify the following conditions: