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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 712 (Engine Mechanical - 3.1L (Unit Repair)) >> Repair Instructions >> Oil Cooler Installation

Oil Cooler Installation

WARNING: This page is about a different car, the 2002 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the oil cooler hose fitting.

    Tighten 

    Tighten the oil cooler hose fitting to 19 N.m (14 lb ft).

    Fig 1: Installing Oil Cooler Hose Fitting
    G01811296Courtesy of GENERAL MOTORS CORP.
  2. Install the oil cooler inlet hose clamp and the oil cooler inlet hose onto the oil cooler hose fitting.
    Fig 2: Installing Oil Cooler Inlet Hose Clamp
    G01811297Courtesy of GENERAL MOTORS CORP.
  3. Install the oil cooler inlet hose clamp and oil cooler.
  4. Fig 3: Installing Oil Cooler Inlet Hose Clamp & Oil Cooler
    G01811298Courtesy of GENERAL MOTORS CORP.
  5. Install the oil cooler connector.

    Tighten 

    Tighten the oil cooler connector to 50 N.m (37 lb ft).

    Fig 4: Installing Oil Cooler Connector
    G01811299Courtesy of GENERAL MOTORS CORP.
  6. Install the oil cooler outlet hoses and pipe.
  7. Connect the lower oil cooler outlet hose to the oil cooler.
    Fig 5: Installing Oil Cooler Outlet Hose
    G01811300Courtesy of GENERAL MOTORS CORP.
  8. Connect the upper oil cooler hose to the thermostat bypass pipe.